Precision Custom Bottling & Packaging Solutions 

Transform your liquid into a shelf-ready brand. We offer end-to-end bottling services including dry goods sourcing, TTB label compliance, and flexible production runs for batches of 500 to 50,000 cases.

What We Offer

State-of-the-art Bottling

Leverage our supply chain relationships to source premium stock glass, custom molds, and closures (cork, screw cap, T-top) at competitive rates.

Flexibility Across Bottle Sizes

Full assistance with TTB label approval (COLA) and state-level registration compliance to ensure your packaging meets all federal guidelines.

Bottling Across Categories

Our modular bottling lines handle 50ml, 375ml, 750ml, 1L, and 1.75L formats with pressure-sensitive or wet-glue labeling options.
Built for Long-Term Brand Liquid Strategy

Custom New Fill production is not just about distillation — it is about building the foundation of long-term brand supply. Our integrated production platform allows partners to align liquid creation with warehouse strategy, aging timelines, and future bottling and distribution planning. By combining distillation expertise, laboratory validation, and scalable production infrastructure, we help brands build inventory with confidence.

From Tank to Truck: How It Works

STEP 1
In-Take & Quality Control

We receive your bulk spirits (or blend them on-site). Samples are extracted immediately and tested in our in-house lab for ABV, obscuration, and sensory profile match to ensure consistency before production begins.

STEP 2
Material Staging
Efficiency is key. Glass, corks, capsules, and boxes are staged lane-side 24 hours prior. Labels undergo a final visual proofing against your approved proofs to ensure color accuracy and print quality matches your design files.
STEP 3
Bottling Run
Your spirit is filtered (chill or particulate), bottled, capped, and labeled. Our automated vision systems inspect every single bottle for label alignment (±1mm tolerance) and fill height accuracy.
STEP 4
Palletization & Logistics
Finished cases are automatically palletized, shrink-wrapped for stability, and tagged. We coordinate directly with freight carriers for pickup or handle the transfer to our bonded warehouse for short-term storage.

Frequently Asked Questions

Talk with us! The best way to get a sense for the process of starting your own bourbon brand is to talk with someone who’s done it, a lot. We’ve helped dozens of brands—including Five Trail, 15 Stars, Blue Run and Forbidden (among others) create award-winning bourbon expressions. (Not to mention our Bardstown Bourbon and Green River Whiskey brands—award winners in their own right.)

Costs can range widely depending on what kind of bourbon you want to make, how much of it you want to produce, and how long you want to age it. We can talk you through those variables to help you calculate your bourbon budget.

As a full-service, end-to-end producer we take on projects of all sizes across the range of distilling, aging, storing, bottling and packaging. But as a general rule we work best with commitments of at least 300 barrels.

Yes. We have a huge variety of mashbills, both bourbon and rye, aging in our rickhouses. These barrels are available for you to bring your project to life.

Our team of blenders and distillers will work with you to find the right recipe to express your vision.

Custom isn’t our middle name for nothing: we offer more than 500 points of customization to realize your vision. From more than 50 mash bills (and counting) to barrel char level to the specs in our state of the art lab, Lofted Custom Spirits was built to distill your exact vision. We even have two distinct facilities:

Bardstown Bourbon Company offers the nation’s most technologically advanced facility of its kind.

Green River Distilling’s 40-year-old still (with a copper rectifier) is ideal for classic Kentucky distillation methods.

That all depends on the product. If you need it now, we can work with you to select from our inventory of aged bourbons. If you prefer to start from your own custom distillate, then it’s up to you how long you’d like to wait to get your aged product to market.

Yes — whether you distill with us or just need us to take care of the last steps, our packaging facilities can handle it.

Lofted Custom Spirits now offers access to a facility equipped for alternating DSPs, including a dedicated processing area. This allows customers to take advantage of reduced tax rates offered under TTB's Craft Beverage Modernization Act (CBMA), even without operating your own dedicated facility.

While we cannot assist with the set up and management of your DSP, we have legal partners ready to support you in the process.

Yes, we offer storage and aging to all of our partners.

Yes — whether it’s a blend of aged bourbon or developing a mash bill to hit the notes your palette desires, our team has the experience and expertise to get you there.

We have a full-service, state of the art lab that checks everything from Ph to ABV, turbidity to stability, color to flavor profile and dry goods testing to ensure the highest quality product throughout the process.

We take a pro-bourbon stance and want to see the whole market get bigger. We’d be happy to introduce you to any of our partners who’ve been in your shoes before and can attest to the care we give to making their brands a success.

Our team can certainly offer perspective on going to market—after all, we’ve done so with our own brands. We’re happy to make introductions where we have relationships to help you find the right match for your brand.

While we don’t offer these services directly, we do have a list of trusted partners like The Indelible we can recommend to help with your brand’s development and expansion.

Yes. In fact, come have lunch in our restaurant. We can talk about your vision before taking a spin through our state of the art distilling, aging, lab and bottling facilities.

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